目录摘要................................................................I(一)机械加工工艺规程设计..........................................1第一章手柄座的工艺分析及生产类型的确定.............................11.1手柄座的用途.................................................11.2手柄座的技术要求..............................................11.3审查手柄座的工艺性............................................21.3.1孔的加工...................................................21.3.2面的加工...................................................31.3.3槽的加工...................................................31.3.4螺纹孔的加工...............................................31.4确定手柄座生产类型............................................3第二章确定毛坯、绘制毛坯简图.......................................42.1选择毛坯......................................................42.2确定毛坯的尺寸公差和机械加工余量..............................4第三章拟定手柄座工艺路线...........................................53.1定位基准的选择................................................53.1.1精基准的选择..............................................53.1.2粗基准的选择...............................................53.2表面加工方法的确定............................................53.3加工阶段的划分................................................63.3.1粗加工阶段...............................................63.3.2半精加工阶段.............................................73.3.3精加工阶段...............................................73.4工艺路线方案的比较............................................73.4.1工艺路线方案一...........................................73.4.2工艺路线方案二...........................................83.4.3工艺方案的比较与分析.....................................8第四章加工余量、工序尺寸和公差的确定..............................104.1工序8:钻—粗铰—精铰φ14mm孔的加工余量、工序尺寸和公差的确定10第五章切削用量、时间定额的计算....................................115.1切削用量的计算..............................................115.1.1工序1:粗铣手柄座左右两端面............................115.1.2工序2:半精铣手柄座左端面A(φ45mm外圆凸台端面).......115.1.3工序3:钻—粗铰—精铰φ25mm孔.........................125.1.4工序4:拉键槽..........................................135.1.5工序5:钻—粗铰—精铰φ10mm孔..........................145.1.6工序6:粗铣—半精铣槽14mm.............................145.1.7工序7:粗铣φ14mm孔端面................................165.1.8工序8:钻—粗铰—精铰φ14mm孔..........................165.1.9工序9:钻—攻螺纹孔M10................................175.1.10工序10:钻—配铰φ5mm圆锥孔...........................185.1.11工序11:钻—铰φ5.5mm孔...............................195.2时间定额的计算..............................................195.2.1基本时间tj的计算........................................195.2.2辅助时间tf的计算.......................................275.2.3其他时间的计算..........................................285.2.4单件时间tdj的计算......................................30(二)专用夹具的设计...............................................32第六章夹具体的设计................................................326.1定位方案设计................................................326.1.1工件的定位基准及定位基面......................